Makita Grinder 9566CV 004051 User Manual

Angle Grinder  
150 mm (6”)  
MODEL 9566CV  
004051  
DOUBLE  
INSULATION  
I N S T R U C T I O N M A N U A L  
WARNING:  
For your personal safety, READ and UNDERSTAND before using.  
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
w w w. m a k i t a t o o l s . c o m  
 
5. Avoid body contact with grounded sur-  
faces such as pipes, radiators, ranges and  
refrigerators. There is an increased risk of  
electric shock if your body is grounded.  
Tool Use and Care  
15. Use clamps or other practical way to  
secure and support the workpiece to a  
stable platform. Holding the work by hand or  
against your body is unstable and may lead  
to loss of control.  
6. Do not expose power tools to rain or wet  
conditions. Water entering a power tool will  
increase the risk of electric shock.  
16. Do not force tool. Use the correct tool for  
your application. The correct tool will do the  
job better and safer at the rate for which it is  
designed.  
7. Do not abuse the cord. Never use the cord  
to carry the tools or pull the plug from an  
outlet. Keep cord away from heat, oil,  
sharp edges or moving parts. Replace  
damaged cords immediately. Damaged  
cords increase the risk of electric shock.  
17. Do not use tool if switch does not turn it  
on or off. Any tool that cannot be con-  
trolled with the switch is dangerous and  
must be repaired.  
8. When operating a power tool outside, use  
an outdoor extension cord marked “W-A”  
or “W”. These cords are rated for outdoor  
use and reduce the risk of electric shock.  
18. Disconnect the plug from the power  
source before making any adjustments,  
changing accessories, or storing the tool.  
Such preventive safety measures reduce the  
risk of starting the tool accidentally.  
Personal Safety  
9. Stay alert, watch what you are doing and  
use common sense when operating a  
power tool. Do not use tool while tired or  
under the influence of drugs, alcohol, or  
medication. A moment of inattention while  
operating power tools may result in serious  
personal injury.  
19. Store idle tools out of reach of children  
and other untrained persons. Tools are  
dangerous in the hands of untrained users.  
20. Maintain tools with care. Keep cutting  
tools sharp and clean. Properly maintained  
tools with sharp cutting edges are less likely  
to bind and are easier to control.  
10. Dress properly. Do not wear loose cloth-  
ing or jewelry. Contain long hair. Keep  
your hair, clothing, and gloves away from  
moving parts. Loose clothes, jewelry, or long  
hair can be caught in moving parts.  
21. Check for misalignment or binding of  
moving parts, breakage of parts, and any  
other condition that may affect the tools  
operation. If damaged, have the tool ser-  
viced before using. Many accidents are  
caused by poorly maintained tools.  
11. Avoid accidental starting. Be sure switch  
is off before plugging in. Carrying tools with  
your finger on the switch or plugging in tools  
that have the switch on invites accidents.  
22. Use only accessories that are recom-  
mended by the manufacturer for your  
model. Accessories that may be suitable for  
one tool, may become hazardous when used  
on another tool.  
12. Remove adjusting keys or wrenches  
before turning the tool on. A wrench or a  
key that is left attached to a rotating part of  
the tool may result in personal injury.  
SERVICE  
13. Do not overreach. Keep proper footing  
and balance at all times. Proper footing and  
balance enables better control of the tool in  
unexpected situations.  
23. Tool service must be performed only by  
qualified repair personnel. Service or main-  
tenance performed by unqualified personnel  
could result in a risk of injury.  
14. Use safety equipment. Always wear eye  
protection. Dust mask, non-skid safety  
shoes, hard hat, or hearing protection must  
be used for appropriate conditions. Ordinary  
eye or sun glasses are NOT eye protection.  
24. When servicing a tool, use only identical  
replacement parts. Follow instructions in  
the Maintenance section of this manual.  
Use of unauthorized parts or failure to follow  
Maintenance instructions may create a risk of  
electric shock or injury.  
3
 
USE PROPER EXTENSION CORD: Make sure your extension cord is in good condition.  
When using an extension cord, be sure to use one heavy enough to carry the current your  
product will draw. An undersized cord will cause a drop in line voltage resulting in loss of  
power and overheating. Table 1 shows the correct size to use depending on cord length and  
nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage num-  
ber, the heavier the cord.  
Table 1: Minimum gage for cord  
Volts  
120 V  
Total length of cord in feet  
Ampere Rating  
25 ft.  
50 ft.  
100 ft.  
150 ft.  
More Than  
Not More Than  
AWG  
0
6
10  
12  
6
18  
18  
16  
14  
16  
16  
16  
12  
16  
14  
14  
14  
12  
12  
10  
12  
16  
Not Recommended  
SPECIFIC SAFETY RULES  
USB005-3  
DO NOT let comfort or familiarity with product (gained from  
repeated use) replace strict adherence to grinder safety rules. If  
you use this tool unsafely or incorrectly, you can suffer serious  
personal injury.  
1. Always use proper guard with grinding  
wheel. A guard protects operator from bro-  
ken wheel fragments.  
6. Check the wheel carefully for cracks or  
damage before operation. Replace  
cracked or damaged wheel immediately.  
Run the tool (with guard) at no load for  
about a minute, holding tool away from  
others. If wheel is flawed, it will likely sep-  
arate during this test.  
2. Accessories must be rated for at least the  
speed recommended on the tool warning  
label. Wheels and other accessories running  
over rated speed can fly apart and cause  
injury.  
7. Use only flanges specified for this tool.  
3. Hold tool by insulated gripping surfaces  
when performing an operation where the  
cutting tool may contact hidden wiring or  
its own cord. Contact with a livewire will  
make exposed metal parts of the tool live”  
and shock the operator.  
8. Be careful not to damage the spindle, the  
flange (especially the installing surface)  
or the lock nut. Damage to these parts  
could result in wheel breakage.  
9. NEVER use tool with wood cutting blades  
or other sawblades. Such blades when  
used on a grinder frequently kick and  
cause loss of control leading to personal  
injury.  
4. When using depressed center grinding  
wheels, be sure to use only fiberglass-  
reinforced wheels.  
5. Always use safety glasses or goggles.  
Ordinary eye or sun glasses are NOT  
safety glasses.  
10. Hold the tool firmly.  
11. Keep hands away from rotating parts.  
4
 
12. Make sure cord is clear of wheel. Do not  
wrap cord around your arm or wrist. If  
control of tool is lost, cord may become  
wrapped around you and cause personal  
injury.  
17. Do not leave the tool running. Operate the  
tool only when hand-held.  
18. Do not touch the workpiece immediately  
after operation; it may be extremely hot  
and could burn your skin.  
13. Make sure the wheel is not contacting the  
workpiece before the switch is turned on.  
19. ALWAYS wear proper apparel including  
long sleeve shirts, leather gloves and  
shop aprons to protect skin from contact  
with hot grindings.  
14. Before using the tool on an actual work-  
piece, let it run for a while. Watch for  
vibration or wobbling that could indicate  
poor installation or a poorly balanced  
wheel.  
20. Use of this tool to grind or sand some  
products, paints and wood could expose  
user to dust containing hazardous sub-  
stances. Use appropriate respiratory pro-  
tection.  
15. Use the specified surface of the wheel to  
perform the grinding.  
16. Watch out for flying sparks. Hold the tool  
so that sparks fly away from you and other  
persons or flammable materials.  
SAVE THESE INSTRUCTIONS  
WARNING:  
MISUSE or failure to follow the safety rules stated in this  
instruction manual may cause serious personal injury.  
SYMBOLS  
USD201-2  
The followings show the symbols used for tool.  
V .......................volts  
....................no load speed  
n
˚
A .......................amperes  
....................Class II Construction  
Hz .....................hertz  
.../min................revolutions or reciprocation per  
minute  
................alternating current  
5
 
FUNCTIONAL  
DESCRIPTION  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before adjusting or checking function on the  
tool.  
004052  
Shaft lock  
CAUTION:  
Never actuate the shaft lock when the spindle is moving.  
The tool may be damaged.  
Press the shaft lock to prevent spindle rotation when install-  
ing or removing accessories.  
1
1. Shaft lock  
001035  
Switch action  
CAUTION:  
1
Before plugging in the tool, always check to see that the  
slide switch actuates properly and returns to the OFF”  
position when the rear of the slide switch is depressed.  
Switch can be locked in ONposition for ease of  
operator comfort during extended use. Apply caution  
when locking tool in ONposition and maintain firm  
grasp on tool.  
1. Slide switch  
To start the tool, slide the slide switch toward the I (ON)”  
position. For continuous operation, press the front of the  
slide switch to lock it.  
To stop the tool, press the rear of the slide switch, then slide  
it toward the O (OFF)position.  
6
 
001046  
Speed adjusting dial  
The rotating speed can be changed by turning the speed  
adjusting dial to a given number setting from 1 to 5.  
Higher speed is obtained when the dial is turned in the direc-  
tion of number 5. And lower speed is obtained when it is  
turned in the direction of number 1.  
2
1
Refer to the table for the relationship between the number  
settings on the dial and the approximate rotating speed.  
1. Speed adjusting dial  
CAUTION:  
Number  
RPM (/min)  
1
|
4,000  
If the tool is operated continuously at low speeds, the  
motor will get overloaded and heated up.  
|
2
|
5,000  
|
The speed adjusting dial can be turned only as far as 5  
and back to 1. Do not force it past 5 or 1, or the speed  
adjusting function may no longer work.  
3
|
6,500  
|
4
|
8,000  
|
5
9,000  
The tools equipped with electronic function are easy to oper-  
ate because of the following features.  
Electronic constant speed control  
Possible to get fine finish, because the rotating speed is  
kept constantly even under the loaded condition.  
Soft start feature  
Soft start because of suppressed starting shock.  
Overload protector  
When the tool would be employed over the admissible  
load, it will stop automatically to protect the motor and  
wheel. When the load will come to the admissible level  
again, the tool can be started automatically.  
ASSEMBLY  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before carrying out any work on the tool.  
004200  
Installing the wheel guard  
1
Mount the wheel guard with the tab on the wheel guard band  
aligned with the notch on the bearing box. Then rotate the  
wheel guard counterclockwise. Be sure to tighten the screws  
securely.  
2
3
1. Wheel guard for cut-off wheel  
2. Bearing box  
3. Screw  
7
 
004053  
Installing side grip (handle)  
CAUTION:  
Always be sure that the side grip is installed securely  
before operation.  
Screw the side grip securely on the position of the tool as  
shown in the figure.  
004054  
Installing or removing abrasive cut-off wheel  
WARNING:  
1
2
When using an abrasive cut-off wheel, be sure to use  
only the supplied wheel guard , inner flange, lock nut  
designed for use with cut-off wheels.  
3
4
5
Mount the inner flange onto the spindle. Fit the spacer to pre-  
vent cranky movement on the inner flange. Fit the abrasive  
cut-off wheel on the inner flange and screw the lock nut onto  
the spindle.  
1. Lock nut  
2. Abrasive cut-off wheel  
3. Spacer  
4. Inner flange  
To tighten the lock nut, press the shaft lock firmly so that the  
spindle cannot revolve, then use the lock nut wrench and  
securely tighten clockwise.  
5. Wheel guard for cut-off wheel  
To remove the wheel, follow the installation procedure in  
reverse.  
002980  
Installing or removing wheel guard  
(optional accessory)  
1
CAUTION:  
2
3
When using a depressed center grinding wheel/Multi-  
disc, flex wheel, wire wheel brush or cut-off wheel, the  
special wheel guard must be fitted on the tool so that the  
closed side of the guard always points toward the  
operator.  
4
1. Wheel guard  
2. Bearing box  
3. Screw  
4. Lever  
8
 
002981  
Loosen the lever on the wheel guard. Mount the wheel guard  
with the protrusion on the wheel guard band aligned with the  
notch on the bearing box. Then rotate the wheel guard  
around 180 degrees. Tighten the lever to fasten the wheel  
guard. If the lever is too tight or too loosen to fasten the  
wheel guard, loosen or tighten the screw to adjust the tight-  
ening of the wheel guard band.  
1
To remove wheel guard, follow the installation procedure in  
reverse.  
1. Screw  
002982  
Installing or removing depressed center grinding  
wheel/Multi-disc (optional accessory )  
1
2
3
WARNING:  
4
Always use the special guard when depressed center  
grinding wheel/Multi-disc is on tool. Wheel can shatter  
during use and guard helps to reduce chances of  
personal injury.  
1. Lock nut  
Mount the inner flange onto the spindle. Fit the wheel/disc on  
the inner flange and screw the lock nut onto the spindle.  
2. Depressed center grinding wheel/  
Multi-disc  
3. Inner flange  
4. Spindle  
002390  
To tighten the lock nut, press the shaft lock firmly so that the  
spindle cannot revolve, then use the lock nut wrench and  
securely tighten clockwise.  
1
To remove the wheel, follow the installation procedure in  
reverse.  
2
1. Lock nut wrench  
2. Shaft lock  
9
 
001107  
Installing or removing abrasive disc  
(optional accessory)  
1
2
NOTE:  
3
Use sander accessories specified in this manual. These  
must be purchased separately.  
Mount the rubber pad onto the spindle. Fit the disc on the  
rubber pad and screw the lock nut onto the spindle. To  
tighten the lock nut, press the shaft lock firmly so that the  
spindle cannot revolve, then use the lock nut wrench and  
securely tighten clockwise.  
1. Lock nut  
2. Abrasive disc  
3. Rubber pad  
To remove the disc, follow the installation procedure in  
reverse.  
OPERATION  
WARNING:  
It should never be necessary to force the tool. The  
weight of the tool applies adequate pressure. Forcing  
and excessive pressure could cause dangerous wheel  
breakage.  
ALWAYS replace wheel if tool is dropped while grinding.  
NEVER bang or hit grinding disc or wheel onto work.  
Avoid bouncing and snagging the wheel, especially  
when working corners, sharp edges etc. This can cause  
loss of control and kickback.  
NEVER use tool with wood cutting blades and other  
sawblades. Such blades when used on a grinder  
frequently kick and cause loss of control leading to  
personal injury.  
Operation with abrasive cut-off wheel  
WARNING:  
NEVER use cut-off wheel for side grinding.  
During cutting operations, never change the angle of the  
wheel. Placing side pressure on the cut-off wheel (as in  
grinding) will cause the wheel to crack and break, causing  
serious personal injury.  
CAUTION:  
After operation, always switch off the tool and wait until  
the wheel has come to a complete stop before putting  
the tool down.  
10  
 
Grinding and sanding operation  
(optional accessory)  
002983  
ALWAYS hold the tool firmly with one hand on housing and  
the other on the side handle. Turn the tool on and then apply  
the wheel or disc to the workpiece.  
A
B
In general, keep the edge of the wheel or disc at an angle of  
about 15 degrees to the workpiece surface.  
During the break-in period with a new wheel, do not work the  
grinder in the B direction or it will cut into the workpiece.  
Once the edge of the wheel has been rounded off by use, the  
wheel may be worked in both A and B direction.  
001136  
Operation with wire cup brush  
(optional accessory)  
1
CAUTION:  
Check operation of brush by running tool with no load,  
insuring that no one is in front of or in line with brush.  
Do not use brush that is damaged, or which is out of  
balance. Use of damaged brush could increase potential  
for injury from contact with broken brush wires.  
1. Wire cup brush  
Unplug tool and place it upside down allowing easy access  
to spindle. Remove any accessories on spindle. Thread wire  
cup brush onto spindle and tighten with supplied wrench.  
When using brush, avoid applying too much pressure which  
causes over bending of wires, leading to premature break-  
age.  
002984  
Operation with wire wheel brush  
(optional accessory)  
1
CAUTION:  
Check operation of wire wheel brush by running tool with  
no load, insuring that no one is in front of or in line with  
the wire wheel brush.  
Do not use wire wheel brush that is damaged, or which  
is out of balance. Use of damaged wire wheel brush  
could increase potential for injury from contact with  
broken wires.  
1. Wire wheel brush  
ALWAYS use guard with wire wheel brushes, assuring  
diameter of wheel fits inside guard. Wheel can shatter  
during use and guard helps to reduce chances of  
personal injury.  
11  
 
Unplug tool and place it upside down allowing easy access  
to spindle. Remove any accessories on spindle. Thread wire  
wheel brush onto spindle and tighten with the wrenches.  
When using wire wheel brush, avoid applying too much pres-  
sure which causes over bending of wires, leading to prema-  
ture breakage.  
MAINTENANCE  
CAUTION:  
002985  
Always be sure that the tool is switched off and  
unplugged before attempting to perform inspection or  
maintenance.  
1
The tool and its air vents have to be kept clean. Regularly  
clean the tools air vents or whenever the vents start to  
become obstructed.  
2
To maintain product SAFETY and RELIABILITY, repairs, car-  
bon brush inspection and replacement, any other mainte-  
nance or adjustment should be performed by Makita  
Authorized or Factory Service Centers, always using Makita  
replacement parts.  
1. Exhaust vent  
2. Inhalation vent  
ACCESSORIES  
CAUTION:  
These accessories or attachments are recommended for  
use with your Makita tool specified in this manual. The  
use of any other accessories or attachments might  
present a risk of injury to persons. Only use accessory  
or attachment for its stated purpose.  
Your tool is supplied with a guard for use with a  
depressed center grinding wheel, multi-disc and wire  
wheel brush. If you decide to use your Makita grinder  
with approved accessories which you purchase from  
your Makita distributor or factory service center, be sure  
to obtain and use all necessary fasteners and guards as  
recommended in this manual. Your failure to do so could  
result in personal injury to you and others.  
If you need any assistance for more details regarding these  
accessories, ask your local Makita service center.  
12  
 
002986  
1
10  
11  
2
9
6
2
3
12  
13  
7
8
4
5
14  
15  
9566CV  
Grip 36  
1
2
3
Wheel guard  
Inner flange 82  
4
Depressed center grinding wheel / Multi-disc  
Lock nut 5/8-45  
5
6
Rubber pad 125  
7
Abrasive disc  
8
Sanding lock nut 5/8-48  
Wire wheel brush  
Wire cup brush  
9
10  
11  
12  
13  
14  
15  
-
Wheel guard (For cut-off wheel)  
Inner flange 48  
Spacer  
Cut-off wheel  
Lock nut 5/8-48  
Lock nut wrench 28  
13  
 
Memo  
14  
 
Memo  
15  
 
Memo  
16  
 
First-Class  
Postage  
Required  
Post Office will  
not deliver  
without proper  
postage.  
Makita U.S.A., Inc.  
14930 Northam Street  
La Mirada, CA 90638-5753  
Fold  
 
MAIL THIS PORTION  
Your answers to the following questions are appreciated.  
1.This product was purchased from:  
3. How did you learn about this product:  
Home Center  
Other (  
)
Magazine  
Radio  
Hardware/Lumber Store  
Tool Distributor  
From Dealer  
Newspaper  
Store Display  
Catalog  
Exhibition  
From Friend  
Previous Usage  
Other (  
Industrial Supply  
Construction Supply  
)
2. Use of the product is intended for:  
4. Most favored points are:  
Construction Trade  
Industrial Maintenance  
Home Maintenance  
Hobby  
Design  
Repair Service  
Durability  
Power  
Features  
Size  
Price  
Other (  
)
Other (  
)
Makita Brand  
5. Any comments:  
DATE PURCHASED  
MONTH  
MODEL NO.  
DAY  
YEAR  
SERIAL NO.  
STATUS  
SEX  
Married Single  
M
F
INTL.  
LAST NAME / COMPANY NAME  
STREET ADRESS  
CITY  
AREA  
CODE  
STATE  
ZIP CODE  
PHONE  
40-49  
Under 19  
20-29  
30-39  
50-60  
Over 60  
AGE:  
BE SURE TO COMPLETE THE CUSTOMERS PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS.  
Please return this portion by facsimile or mail.  
Facsimile No: (714) 522-8133  
 
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1-800-4-MAKITA  
RETAIN THIS PORTION FOR YOUR RECORDS  
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53227  
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CUSTOMER’S RECORD  
Date Purchased  
When you need service: Send  
complete tool (prepaid) to one  
of the Makita Factory Service  
Centers listed, or to an Authorized  
Makita Service Center. Be sure  
to attach a letter to the outside of  
the carton detailing the problem  
with your tool.  
Dealer’s Name & Address  
Model No.  
Serial No.  
19  
 
WARNING  
Some dust created by power sanding, sawing, grinding, drilling, and other  
construction activities contains chemicals known to the State of California  
to cause cancer, birth defects or other reproductive harm. Some examples  
of these chemicals are:  
lead from lead-based paints,  
crystalline silica from bricks and cement and other masonry products, and  
arsenic and chromium from chemically-treated lumber.  
Your risk from these exposures varies, depending on how often you do this  
type of work. To reduce your exposure to these chemicals: work in a well  
ventilated area, and work with approved safety equipment, such as those  
dust masks that are specially designed to filter out microscopic particles.  
MAKITA LIMITED ONE YEAR WARRANTY  
Warranty Policy  
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of  
defects from workmanship and materials for the period of ONE YEAR from the date of original purchase.  
Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of  
Makitas Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective  
workmanship or material, Makita will repair (or at our option, replace) without charge.  
This Warranty does not apply where:  
repairs have been made or attempted by others:  
repairs are required because of normal wear and tear:  
the tool has been abused, misused or improperly maintained:  
alterations have been made to the tool.  
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL  
DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING  
AND AFTER THE TERM OF THIS WARRANTY.  
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF  
MERCHANTABILITYAND FITNESS FOR A SPECIFIC PURPOSE,AFTER THE ONE YEAR TERM OF THIS  
WARRANTY.  
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.  
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above  
limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied  
warranty lasts, so the above limitation may not apply to you.  
Makita Corporation  
3-11-8, Sumiyoshi-cho,  
Anjo, Aichi 446-8502 Japan  
884439A065  
 

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